Are you ready to build America’s clean energy future with the team that will deliver? Form Energy is an American energy technology and manufacturing company. We are pioneering a new class of iron-air batteries to enable our electric grid to run on renewable, reliable, and affordable energy, every day of the year.

Form Energy has been recognized by TIME as “One of the Best Inventions of 2023” for its battery technology and by MIT Technology Review as a “Top Climate Tech Company to Watch”. We are making rapid progress on our mission of delivering energy storage for a better world, and are growing just as rapidly to meet demand. Our team has more than doubled in size in the past year, and continues to expand every day. We have signed contracts with leading electric utilities across the United States. Pilot production of our iron-air batteries has already begun, and later this year, production will take off to high volumes at our new factory in West Virginia.

Working for Form Energy is more than just a job, it’s a chance to be part of something extraordinary. And right now might be the most exciting moment in the company’s history to join. We are assembling a team of some of the most talented and motivated individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.

Feeling energized to make a meaningful impact on the world? Then keep reading - you’ve come to the right place.

Role Description

We are seeking a highly skilled Mechanical Design Engineer with expertise in tooling design and manufacturing line sustainment. You will have a strong background in component manufacturing, dimensional inspection, tooling design, and process development using Six Sigma methodologies. This role requires a hands-on approach to validate and deploy tooling, modify existing tooling, and design pneumatic systems to support manual to fully automated assembly lines. You will play a crucial role in ensuring the efficiency, reliability, and quality of our manufacturing processes.

What you'll do:

• Lead the design and development of precision tooling and tooling systems with pneumatic function, incorporating Poka-yoke methodologies for enhanced reliability.
• Utilize CAD software for tooling design, ensuring compliance with industry standards and leveraging advanced manufacturing techniques.
• Troubleshoot tooling-related issues promptly and implement modifications.
• Drive continuous improvement initiatives, adapting tools for precision applications like welding, resin delivery and trimming systems.
• Develop and implement dimensional inspection protocols to ensure product quality, adapting methodologies to unique manufacturing requirements.
• Utilize metrology equipment and statistical analysis for maintaining tight tolerances in manufacturing processes.

What you'll bring:

• Bachelor's degree in Mechanical Engineering or a related field (advanced degree is a plus).
• Proficiency in CAD software for 3D modeling and tooling design, with experience in additive manufacturing techniques.
• Proven experience in tooling design, component manufacturing, dimensional inspection, quick prototyping, 3D printing, and Poka-yoke methodologies.
• Strong background in process development and Six Sigma methodologies, adaptable to agile development environments.
• Experience with pneumatic system design, integration, and specialized fixturing for precision applications.
• Familiarity with industry standards and regulations related to tooling, manufacturing processes, and advanced manufacturing technologies.
• Excellent problem-solving skills and a proactive approach to addressing manufacturing challenges.

LI-DNI

Humanity is a cornerstone of Form Energy’s culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.

When it comes to you and your family’s health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.

To build a clean and equitable energy future, we need everyone at the table. We strive to form a team as diverse as the communities we will serve with our technology, and are committed to maintaining an inclusive environment for all employees. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.